Sany (Scania NTG Engine) Adblue (SCR) Removal Emulator

Sany Scania Engine AdBlue SCR Removal Emulator
The Sany Scania Engine AdBlue SCR Removal Emulator
has been developed to permanently eliminate chronic faults caused by the
AdBlue (SCR)
system in Sany construction machines equipped with Scania engines. Although Sany machines are preferred for their high durability and powerful engine performance under harsh construction and mining conditions, AdBlue (SCR) systems used to comply with modern emission standards can cause serious operational problems in real working environments.
The AdBlue system used in Scania engines installed in Sany machines relies on the coordinated operation of many components, including
NOx sensors
, the
AdBlue pump
,
injector
, and
level, quality, and temperature sensors
. A failure in any of these components can result in serious consequences such as
AdBlue warnings
,
engine fault lights
,
power and torque limitations
,
activation of protection mode
, and in some cases
complete machine shutdown
.
Especially in machines operating in dusty, muddy, humid, and heavy-duty environments, AdBlue-related sensor and pump failures occur much more frequently. These issues not only reduce machine performance but also lead to project delays, loss of working hours, and high service and maintenance costs.
With this advanced emulator, the
SCR (AdBlue) system is completely disabled electronically
. The emulator
electronically simulates all sensors and components of the AdBlue system
and sends signals to the engine control unit indicating that the system is operating correctly. As a result,
the need for AdBlue refilling is eliminated
, SCR-related fault codes do not occur, and the machine
continues to operate stably without any performance loss
.
Thanks to this optimization, unnecessary load on the engine is removed, and all power and torque limitations are completely eliminated. The machine operates at full capacity without entering protection mode or generating warnings. This provides a major advantage in terms of operational continuity, especially at construction sites and mines where uninterrupted operation is required.
Advantages of the Sany Scania Engine AdBlue SCR Removal Emulator
Disables the SCR (AdBlue) System:
Completely eliminates faults caused by the AdBlue pump, NOx sensors, and all related SCR components.
Eliminates AdBlue Consumption:
Completely removes the need for AdBlue refilling, significantly reducing operating costs.
Ensures Continuous Operation:
Prevents downtime caused by AdBlue-related issues and enables stable 24/7 operation.
Prevents Performance Loss:
Removes power and torque limitations, ensuring maximum engine performance.
Reduces Maintenance and Service Costs:
Eliminates high expenses associated with sensors, the AdBlue pump, and the SCR system.
Suitable for Harsh Working Conditions:
Provides a reliable and long-lasting solution for Sany machines operating under heavy-duty conditions.
Simulated Systems and Sensors
AdBlue pump
AdBlue level sensor
AdBlue quality sensor
AdBlue temperature sensor
Inlet NOx sensor
Outlet NOx sensor